Raw Materials

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Raw Materials

The main constituent of flat glass is SiO2 (silica sand). This has a high melting temperature in the region of 1700°C and its state at this temperature is like syrup on a very cold day.

The basic building block of silica has a tetrahedral pyramid shape with silicon at its centre linked symmetrically to four oxygen atoms at its corners: it has the chemical formula SiO4 and is negatively charged.

On cooling molten silica quickly, a random organised network of these tetrahedra are formed, linked at their corners, to give an amorphous material known as vitreous silica.

Other raw materials include soda ash, dolomite, limestone, saltcake, and broken glass (cullet). We melt this mix at white heat to a highly viscous consistency.

This is the mix and process for many types of mass-produced glass; except that float demands highly exacting standards of quality, care and control beyond those of other everyday uses of glass.

All glass makers like cullet! The more cullet we use, the less virgin raw material is required and the less fuel we need to melt the glass – all of which helps us reduce our environmental impact. Today about 1/3 of our glass comes from cullet and every day we are working to increase this proportion. Whatever the source of raw materials or cullet the composition of float glass is typically:

 

Material

% by weight

Source

Silica, SiO2

71

Sand

Soda,  Na2O

14

Soda ash, feldspar, salt cake

Lime, CaO

9

Dolomite and limestone

Magnesia, MgO

4

Dolomite

Alumina, Al2O3

0-3

Sand, feldspar

Others (Iron oxide, colourants etc.)

1-3

 

The Float Process

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The Float Process - Step-by-step